Essential Duties and Responsibilities
· Lead advanced troubleshooting and repair of complex electrical, PLC-controlled, hydraulic, and pneumatic systems.
· Support and maintain automated manufacturing systems, including PLCs, robotics, HMIs, and safety circuits.
· Monitor, troubleshoot, and diagnose PLC-controlled processes locally and remotely via secure VPN connections.
· Edit, troubleshoot, and optimize PLC ladder logic and automation handshaking between equipment.
· Support robotic operations and integration, including Panasonic and Motoman robotic systems interfaced with PLCs.
· Troubleshoot and repair electrical systems using schematics, multimeters, amp probes, and insulation testers (Megger).
· Evaluate equipment performance and implement continuous improvement modifications to improve safety, reliability, and efficiency.
· Perform root-cause analysis and implement permanent corrective actions for recurring equipment issues.
· Support production line repairs and breakdowns involving electrical, hydraulic, pneumatic, and robotic systems.
· Identify, source, and implement suitable replacement parts for obsolete or unsupported equipment.
· Support new equipment installation, commissioning, diagnostics, and validation.
· Maintain detailed documentation, work logs, PM schedules, and equipment updates within the CMMS.
· Serve as a technical mentor and subject-matter expert for Maintenance Technician I and II employees.
· Perform all work in compliance with company safety policies, including Arc Flash, Lockout/Tagout (LOTO), Confined Space, and Fall Protection requirements.
· Provide own required tools and work mandatory overtime as required.
· Perform additional duties as assigned.
Equipment & Technology Proficiency (Technician III)
Expert-level proficiency with advanced industrial systems and equipment, including:
· Automation & Controls: PLCs, HMIs, safety relays, sensors, encoders, light curtains, and control networks
· PLC Platforms: ABB, Mitsubishi, Allen-Bradley, Direct Logic, Control Technology Corporation
· Robotics & Automation: Industrial robotic cells including Panasonic and Motoman integration
· Drives & Motion Control: Servo systems, variable frequency drives (VFDs), motors, and feedback devices
· Electrical Systems: Control panels, electrical circuit design, wiring, diagnostics, and troubleshooting
· Presses & Fabrication Equipment: Mechanical and hydraulic presses, press brakes, punches, and shears
· Laser Equipment: CNC laser cutting systems and supporting automation
· Mechanical Systems: Pumps, compressors, bearings, gearboxes, and drive assemblies
· Hydraulic & Pneumatic Systems: Valves, cylinders, regulators, and control circuits
· Welding & Fabrication: Light fabrication, welding, cutting, and hand tool use
· Computer Systems: CMMS, PLC programming software, diagnostics tools, and industrial networking
Qualifications
Education
· High school diploma or equivalent required.
· Technical degree, advanced apprenticeship, or equivalent industrial automation experience preferred.
Experience
· Extensive experience in industrial maintenance with advanced automation, PLC, and robotic systems.
Knowledge, Skills, & Abilities
· Advanced ability to troubleshoot and modify PLC ladder logic and automation systems.
· Proven experience with electrical control panel wiring and system design per electrical schematics.
· Advanced troubleshooting of servo systems, VFDs, sensors, motors, and safety devices.
· Strong predictive and preventive maintenance expertise.
· Ability to commission, diagnose, and optimize new and existing automated equipment.
· Proficient in reading and interpreting electrical schematics, ladder logic, blueprints, and technical manuals.
· Ability to work independently with minimal supervision on the majority of tasks.
· Strong root-cause analysis and problem-solving skills.
· Excellent documentation, record-keeping, and PM program development skills.
· Effective verbal and written communication skills across all organizational levels.
· Ability to train, mentor, and develop other maintenance technicians.
· Strong sense of urgency, accountability, and professionalism.
· Basic math proficiency.
Core Competencies
· Advanced Troubleshooting: Electrical, PLC, robotic, pneumatic, and hydraulic systems
· Automation Expertise: PLC programming, robotics integration, and controls diagnostics
· Mentorship: Technical leadership and training of maintenance personnel
· Independence: Performs complex tasks with little to no supervision
· Professionalism: Strong organizational, communication, and cross-functional collaboration skills
Training & Certifications
Required / Company-Provided Training Includes (but is not limited to):
· New Hire Orientation
· Lockout/Tagout (LOTO)
· Forklift and Utility Vehicle Operation
· Aerial Lifts (Boom, Scissor, Manlift, Forklift)
· Overhead Crane Operations
· Arc Flash, Confined Space, and Fall Protection Training
Working Conditions & Physical Requirements
Employees must be able to meet the physical demands of the position as outlined in the Maintenance Physical Demands Checklist, with or without reasonable accommodation.